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ZF Aftermarket Remanufacturing –
The Sustainable Alternative

ZF Aftermarket remanufacturing – remanufacturing used ZF parts

We remanufacture used components – saving money and protecting the environment. See how our colleagues take care of this process.

How Remanufacturing Works

At ZF Aftermarket

ZF Aftermarket remanufacturing – disassembly and cleaning

Disassembly

ZF factory-trained technicians disassemble and dispose of all gaskets, seals, bands and other damaged or questionable parts.

ZF Aftermarket remanufacturing – disassembly and cleaning

Disassembly

ZF factory-trained technicians disassemble and dispose of all gaskets, seals, bands and other damaged or questionable parts.

ZF Aftermarket remanufacturing – diagnosis + replacement

Washing

All parts are grease free and cleaned in high pressure washers until they are dirt-free. All waste water is captured in our closed loop cleaning system and does not enter the environment.

ZF Aftermarket remanufacturing – diagnosis + replacement

Washing

All parts are grease free and cleaned in high pressure washers until they are dirt-free. All waste water is captured in our closed loop cleaning system and does not enter the environment.

ZF Aftermarket remanufacturing – assembly

Inspection

Parts from the washing cycle are inspected and measured to ensure they are within the proper tolerances. Parts that fail are discarded and replaced with new, Genuine ZF Parts.

ZF Aftermarket remanufacturing – assembly

Inspection

Parts from the washing cycle are inspected and measured to ensure they are within the proper tolerances. Parts that fail are discarded and replaced with new, Genuine ZF Parts.

ZF Aftermarket remanufacturing – testing and return to the market

Factory Updates

Every ZF reman transmission is updated to include all technical updates from the original factory. This will increase the life and performance of the transmission and is not found in used or rebuilt units.

ZF Aftermarket remanufacturing – testing and return to the market

Factory Updates

Every ZF reman transmission is updated to include all technical updates from the original factory. This will increase the life and performance of the transmission and is not found in used or rebuilt units.

Highest Quality Standards

With Technology Update

Used parts are anything but scrap at ZF Aftermarket. Remanufactured components from ZF Aftermarket comply with the state of the art. If the volume production product is further developed, these enhancements are also implemented during remanufacturing. A technical upgrade is included, just as is the warranty.

In accordance with the strict standards from volume production, during remanufacturing the units pass through the same demanding processes, measurements and tests as a volume production product. Naturally that also includes the observance of the latest quality and environmental standards such as ISO 9001 and ISO 14001, but also customer-specific requirements such as TS 16949.

ZF Aftermarket remanufacturing
ZF Aftermarket remanufacturing

Used parts are anything but scrap at ZF Aftermarket. Remanufactured components from ZF Aftermarket comply with the state of the art. If the volume production product is further developed, these enhancements are also implemented during remanufacturing. A technical upgrade is included, just as is the warranty.

In accordance with the strict standards from volume production, during remanufacturing the units pass through the same demanding processes, measurements and tests as a volume production product. Naturally that also includes the observance of the latest quality and environmental standards such as ISO 9001 and ISO 14001, but also customer-specific requirements such as TS 16949.

Sustainable Environmental Protection –

For the Sake of the Future

Remanufacturing is not only easy on the wallet, but also actively contributes to environmental protection. Remanufacturing parts is much more efficient than, say, recycling materials. Compared with manufacturing a new product between 50 and 90 percent less material is required to remanufacture a used unit. By specifically reusing components, energy consumption and CO₂ emissions are also reduced by up to 90 percent in the best-case scenario.

Remanufacturing is not only easy on the wallet, but also actively contributes to environmental protection. Remanufacturing parts is much more efficient than, say, recycling materials. Compared with manufacturing a new product between 50 and 90 percent less material is required to remanufacture a used unit. By specifically reusing components, energy consumption and CO₂ emissions are also reduced by up to 90 percent in the best-case scenario.

Remanufacturing

In Video Format

These Components

Are Remanufactured at ZF Aftermarket

  • Axle systems
    ZF Aftermarket remanufacturing of axle systems for commercial vehicles

    ZF Aftermarket remanufactures axle systems for commercial vehicles such as trucks, city buses or coaches, construction and agricultural machinery and other off-highway applications. Downtimes can be seen minimized due to the availability of exchange units.

    ZF Aftermarket remanufacturing of axle systems for commercial vehicles

    ZF Aftermarket remanufactures axle systems for commercial vehicles such as trucks, city buses or coaches, construction and agricultural machinery and other off-highway applications. Downtimes can be seen minimized due to the availability of exchange units.

  • Steering systems
    ZF Aftermarket remanufacturing of steering systems

    Steering systems are also remanufactured in the ZF Aftermarket portfolio – giving them a new lease of life. Following extensive disassembly, cleaning and remanufacturing, the steering systems can be reused like new. All of which saves money and resources.

    ZF Aftermarket remanufacturing of steering systems

    Steering systems are also remanufactured in the ZF Aftermarket portfolio – giving them a new lease of life. Following extensive disassembly, cleaning and remanufacturing, the steering systems can be reused like new. All of which saves money and resources.

  • Torque converters
    ZF Aftermarket remanufacturing of torque converters

    ZF Aftermarket includes in its portfolio a large number of remanufactured and individually customizable hydrodynamic torque converters for disparate applications. ZF Aftermarket torque converters are designed perfectly for various applications due to the individual tuning of the respective engine and torque converter characteristics.

    ZF Aftermarket remanufacturing of torque converters

    ZF Aftermarket includes in its portfolio a large number of remanufactured and individually customizable hydrodynamic torque converters for disparate applications. ZF Aftermarket torque converters are designed perfectly for various applications due to the individual tuning of the respective engine and torque converter characteristics.

  • Transmissions
    ZF Aftermarket remanufacturing of transmissions

    As a well-known transmission specialist ZF has also already been remanufacturing these since 1965. Both manual, automated and automatic transmissions for passenger cars, commercial vehicles and off-road machinery. Exchange units are a safe and inexpensive alternative to a transmission repair. Industrially remanufactured products go back into the market with the same high quality and the same properties with regard to safety, reliability and driving dynamics that you come to expect from ZF products.

    ZF Aftermarket remanufacturing of transmissions

    As a well-known transmission specialist ZF has also already been remanufacturing these since 1965. Both manual, automated and automatic transmissions for passenger cars, commercial vehicles and off-road machinery. Exchange units are a safe and inexpensive alternative to a transmission repair. Industrially remanufactured products go back into the market with the same high quality and the same properties with regard to safety, reliability and driving dynamics that you come to expect from ZF products.

  • Clutches
    ZF Aftermarket remanufacturing of clutches

    The remanufacturing program, in existence since 1962, comprises clutch pressure plates and disks, clutch kits, clutch release bearings and CSCs (Concentric Slave Cylinders) as well as dual-mass flywheels. At our locations in Germany, Slovakia, Brazil and South Africa more than 2 million clutch pressure plates and clutch disks are remanufactured each year. Owners of vintage cars and modern classics will also find ZF Aftermarket the ideal partner to turn to.

    ZF Aftermarket remanufacturing of clutches

    The remanufacturing program, in existence since 1962, comprises clutch pressure plates and disks, clutch kits, clutch release bearings and CSCs (Concentric Slave Cylinders) as well as dual-mass flywheels. At our locations in Germany, Slovakia, Brazil and South Africa more than 2 million clutch pressure plates and clutch disks are remanufactured each year. Owners of vintage cars and modern classics will also find ZF Aftermarket the ideal partner to turn to.

  • Mechatronic modules
    ZF Aftermarket remanufacturing of mechatronic modules

    Mechatronic modules are complex systems that also demand appropriate know-how and increased testing during remanufacturing. ZF Aftermarket boasts both, thus providing mechatronic modules as exchange units which have the same service life as new modules and are equipped with updated software for the electronics.

    ZF Aftermarket remanufacturing of mechatronic modules

    Mechatronic modules are complex systems that also demand appropriate know-how and increased testing during remanufacturing. ZF Aftermarket boasts both, thus providing mechatronic modules as exchange units which have the same service life as new modules and are equipped with updated software for the electronics.

  • Brake calipers
    ZF Aftermarket remanufacturing of brake calipers

    ZF TRW Frydlant remanufactures brake calipers in the Czech Republic and in Wrexham, Wales.

    ZF Aftermarket remanufacturing of brake calipers

    ZF TRW Frydlant remanufactures brake calipers in the Czech Republic and in Wrexham, Wales.

Worldwide in Circulation –

Our Remanufacturing Locations

At ZF, remanufacturing is connected to the global ZF Aftermarket network, which comprises 120 service locations and 5 marketing offices in Europe, America and Africa. Here a wide range of products are remanufactured on an industrial scale, true to the motto: in the region for the region.

At ZF, remanufacturing is connected to the global ZF Aftermarket network, which comprises 120 service locations and 5 marketing offices in Europe, America and Africa. Here a wide range of products are remanufactured on an industrial scale, true to the motto: in the region for the region.

Contact us to learn more about our portfolio

Further Information