Reduce your environmental impact and boost your fleet's efficiency

As the global demand for efficient and eco-friendly transportation solutions increases, the rail industry faces the challenge of reducing its environmental impact while maintaining high standards of service and safety. Sustainable practices in rail maintenance not only contribute to the reduction of the carbon footprint but also enhance the longevity and reliability of rail assets. By adopting sustainable maintenance strategies, rail operators can achieve cost savings through improved energy efficiency and optimised part lifecycles, while also meeting regulatory requirements. ZF Aftermarket provides a range of sustainable products and services to support you on this journey.

Grandfather showing granddaughter a model of a train

Because we care

Rail represents already today the cleanest and greenest high-volume mode of transport. Nevertheless the requirements are rising continuously and rail operators face the challenge to constantly work on the reduction of their carbon footprint.

On the other hand electrification of infrastructure significantly varies by region, making it necessary to optimize remaining combustion engine powered fleets, ensuring the least carbon impact. ZF Aftermarket has a proven track record of delivering repowering projects to enhance fleet efficiency.

Train station low emissions

Lower emissions – lower costs

Last but not least a sustainable rail fleet can also be more cost efficient. Safely optimizing maintenance intervals and reusing instead of replacing major components can generate both significant sustainability and cost benefits.

ZF Aftermarket provides a wide range of overhaul and engineering services to fulfil these requirements.

The fields of action in sustainability

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Air quality

Air quality is essential, impacting both environmental health and human well-being. Prioritizing clean air can mitigate climate impacts and improve public health. Sustainable air quality management also supports biodiversity, preserves ecosystems, and ensures a healthier planet for future generations.

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Circular economy

Transitioning to a circular economy contributes to a sustainable rail industry by enhancing resource efficiency and reducing waste. The approach minimizes the environmental impact of rail operations through the reuse and recycling of materials, lowering the need for new resources and cutting emissions from production and disposal.

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Energy and CO₂

Turning to renewable energy sources is crucial for reducing carbon footprints and slow down climate change effects. It not only cuts CO₂ emissions but also drives innovation and economic growth in green technologies. Additionally, energy efficiency measures can substantially reduce energy demand, further lowering emissions, costs and conserving resources.

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Noise and vibration

Noise and vibration affect passenger comfort, community well-being, and contribute to environmental issues. Noise pollution can harm health, while vibrations may damage infrastructure. Addressing these challenges enhances community quality of life, passenger experiences, and infrastructure longevity.

Take one step further to decarbonization with ZF Aftermarket

The fields of action are vast and making your fleet more sustainable is both – necessary from an environmental as well as a political perspective. On the other hand it can be a difficult endeavor, looking at dated infrastructure and long change processes within the rail industry.

ZF Aftermarket supports you with a variety of solutions in the fields of repowering and overhaul as well as digitalization in order to significantly lower your carbon footprint.

With our services we support all four fields of action in sustainability – making your fleet greener and more efficient.

ZF Repowering solutions

What is Repowering?

By repowering we mean replacing the outdated transmissions of existing units with more modern, cost-effective driveline components. By doing this we reduce carbon emissions - saving fuel which contributes to a cleaner environment.

Rail coming out of the tunnel

Cleaner and more economical

With fuel costs accounting for two-thirds of the total Lifecycle Cost of a vehicle, not only does saving fuel help reduce your carbon footprint, but it also saves you money in real terms.

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Your advantages:

  • ZF repowering solutions achieve up to 20% of fuel savings
  • The driveline can stay in place – only the transmission needs to be changed
  • Achieve reduced lifecycle cost and longer runtimes for your vehicle

Discover our repowering product portfolio

"20 percent fuel consumption improvements and minimum downtime"

With our ZF EcoWorld 2 transmission

REUSE, NOT REPLACE

Working on a train

Stop the waste

Today, as standard, almost 80% of non-working parts are still automatically replaced rather than overhauled. This not only leads to higher consumption of resources but also to higher fleet maintenance costs.

We want to change that. With ZF Aftermarket's overhaul service, up to 90% of parts & materials can be re-used to support a more sustainable lifecycle.

But we don't stop there. We take gearbox overhaul one step further by also reworking the damper.

Life extension

Rail workshop from the inside

Quality service – Longer runtimes

With our premium ZF service, we can achieve runtimes of more than 1.5 million kilometers following a transmission overhaul. This not only extends the vehicle life but prolongs maintenance cycles helping to streamline fleet management.

Contact

Contact Rail

Any questions? Let's talk!

You want to learn more about our rail sustainability solutions? Contact us and we see, how we can help you!