As Good as New - The remanufacturing process - ZF Aftermarket
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MASTER

The Remanufacturing Process

Remanufacturing Process by ZF Aftermarket

Return of Old Parts and Remanufacturing

Remanufacturing at ZF follows a quality-checked and customer-oriented process. Old parts, also called cores, are the basis for remanufacturing. A sustainable cycle can only be created through a functioning core management. The return system for old parts works in four simple steps - convenient, safe and transparent. ZF puts the knowledge and innovative power of original equipment into the industrial refurbishment of old parts. The result: quality you can trust.

Remanufacturing at ZF follows a quality-checked and customer-oriented process. Old parts, also called cores, are the basis for remanufacturing. A sustainable cycle can only be created through a functioning core management. The return system for old parts works in four simple steps - convenient, safe and transparent. ZF puts the knowledge and innovative power of original equipment into the industrial refurbishment of old parts. The result: quality you can trust.

  • Returning old parts in four easy steps

    How to return your old parts:

    1. Exchange and repackaging: It is best to send your old parts back in the original packaging.

    2. Collection: The wholesaler collects the old parts of its customers.

    3. Identification and evaluation: The old parts are viewed and evaluated by trained employees.

    4. Credit and sorting reports: After the parts have been evaluated, the sorting report or the confirmation of credit is promptly available.

    How to return your old parts:

    1. Exchange and repackaging: It is best to send your old parts back in the original packaging.

    2. Collection: The wholesaler collects the old parts of its customers.

    3. Identification and evaluation: The old parts are viewed and evaluated by trained employees.

    4. Credit and sorting reports: After the parts have been evaluated, the sorting report or the confirmation of credit is promptly available.

  • Return of old parts and remanufacturing

    ZF implements these steps in the remanufacturing process:

    1. Acceptance and diagnostic testing

    2. Pre-cleaning

    3. Disassembly and final cleaning

    4. Inspection of the components

    5. Reworking

    6. New parts supply/assembly

    7. Test bench and programming

    8. Painting

    9. Packaging and storage

    ZF implements these steps in the remanufacturing process:

    1. Acceptance and diagnostic testing

    2. Pre-cleaning

    3. Disassembly and final cleaning

    4. Inspection of the components

    5. Reworking

    6. New parts supply/assembly

    7. Test bench and programming

    8. Painting

    9. Packaging and storage

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Highest Quality Standards

First-class quality for gearbox repairs

The remanufacturing program

  • is based on decades of experience
  • follows the production standards from new parts production
  • is based on important manufacturer and material specifications from well-known automobile manufacturers
  • is certified according to ISO 9001 and ISO 14001
  • offers refurbished components and units for cars and commercial vehicles or off-highway vehicles

First-class quality for gearbox repairs

The remanufacturing program

  • is based on decades of experience
  • follows the production standards from new parts production
  • is based on important manufacturer and material specifications from well-known automobile manufacturers
  • is certified according to ISO 9001 and ISO 14001
  • offers refurbished components and units for cars and commercial vehicles or off-highway vehicles

The Workshop and Service Network

Reliability worldwide - with 15 remanufacturing locations around the globe, ZF plays a leading role in the industrial refurbishment of old parts. In Europe, America, Asia and Africa, the remanufacturing program is part of the global network of ZF Aftermarket.

Reliability worldwide - with 15 remanufacturing locations around the globe, ZF plays a leading role in the industrial refurbishment of old parts. In Europe, America, Asia and Africa, the remanufacturing program is part of the global network of ZF Aftermarket.

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  • Moscow

  • Nottingham
  • Wrexham

  • Bielefeld
  • Friedrichshafen
  • Passau
  • Saarbrucken

  • Vernon Hills

  • Brussels

  • Frydlant

  • Shanghai

  • Querétaro

  • São Paulo
  • Sorocaba

  • Johannesburg
Further Information