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South East Asia

As Good as New –
The Remanufacturing Process

Remanufacturing by ZF

Remanufacturing at ZF has the added benefit of direct expertise from the original equipment manufacturer.

In the industrial remanufacturing process, all steps are strictly standardized and generally identical for all components and units. Also, the materials, production processes and tests we use correspond to those used in volume production. The result is quality that you can trust.

Remanufacturing at ZF has the added benefit of direct expertise from the original equipment manufacturer.

In the industrial remanufacturing process, all steps are strictly standardized and generally identical for all components and units. Also, the materials, production processes and tests we use correspond to those used in volume production. The result is quality that you can trust.

Acceptance / diagnostic testing

a. Testing according to acceptance criteria

b. Defined disposal concept

c. Specification of the damaged unit and all components according to respective part numbers

d. Comparison with information from the batch database.

e. Error memory read-out

Acceptance / diagnostic testing

a. Testing according to acceptance criteria

b. Defined disposal concept

c. Specification of the damaged unit and all components according to respective part numbers

d. Comparison with information from the batch database.

e. Error memory read-out

Pre-cleaning

a. Blast cleaning with suitable material

b. High-pressure cleaning with a washing solution

Pre-cleaning

a. Blast cleaning with suitable material

b. High-pressure cleaning with a washing solution

Disassembly / final cleaning

a. Efficient flow-disassembly

b. Process and TPM instructions

c. Standards in dealing with critical components

d. Special tools

e. Definition of the wash process

f. Different wash processes for nonferrous metals and steel parts

g. Part carrier concept for optimal wash results

Disassembly / final cleaning

a. Efficient flow-disassembly

b. Process and TPM instructions

c. Standards in dealing with critical components

d. Special tools

e. Definition of the wash process

f. Different wash processes for nonferrous metals and steel parts

g. Part carrier concept for optimal wash results

Inspection of the components

a. Criteria for recycling or disposal

b. Inclusion of batch database and service messages

c. Recycling or environmental disposal of damaged parts and wear parts

d. Automatic control loops for quality testing

Inspection of the components

a. Criteria for recycling or disposal

b. Inclusion of batch database and service messages

c. Recycling or environmental disposal of damaged parts and wear parts

d. Automatic control loops for quality testing

Reworking

a. Strict specifications for reworked parts

b. Thread repair

c. Grinding

Reworking

a. Strict specifications for reworked parts

b. Thread repair

c. Grinding

New parts supply / assembly

a. Highest availability due to central warehouses

b. Fast procurement of special parts

c. Efficient flow pre-assembly and final assembly

d. Individual processes for different call-off orders

e. Special tools

New parts supply / assembly

a. Highest availability due to central warehouses

b. Fast procurement of special parts

c. Efficient flow pre-assembly and final assembly

d. Individual processes for different call-off orders

e. Special tools

Test bench / programming

a. State-of-the-art test benches

b. Individual set up according to products and types

c. Test-bench run for each remanufactured product

d. Integrated oil filling station for various product types (e. g. transmissions)

e. Documentation of test results

Test bench / programming

a. State-of-the-art test benches

b. Individual set up according to products and types

c. Test-bench run for each remanufactured product

d. Integrated oil filling station for various product types (e. g. transmissions)

e. Documentation of test results

Painting

a. Definition of painting processes depending on customer requirements

b. Routine paint layer thickness measurement

Painting

a. Definition of painting processes depending on customer requirements

b. Routine paint layer thickness measurement

Packaging / storage

a. Corrosion protection (if required)

b. Transport-secured, customer-specific packaging/storage

Packaging / storage

a. Corrosion protection (if required)

b. Transport-secured, customer-specific packaging/storage

Further information

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More information

Your Privacy

When you visit any web site, it may store or retrieve information on your browser, mostly in the form of cookies. This information might be about you, your preferences, your device or used to make the site work as you expect it to. The information does not usually identify you directly, but it can give you a more personalized web experience. You can choose not to allow some types of cookies. Click on the different category headings to find out more and change our default settings. However, you should know that blocking some types of cookies may impact your experience on the site and the services we are able to offer.

Technical Mandatory

These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information.

Analytics

These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance.