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AFTERMARKET GLOBAL

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ZF-TESTMAN –

Bus and Truck Diagnostic Tool

Benefit from the ZF-TESTMAN bus and truck diagnostic tool for commercial vehicles, the expert among the diagnosis tools, and find faults quickly and reliably.

Benefit from the ZF-TESTMAN bus and truck diagnostic tool for commercial vehicles, the expert among the diagnosis tools, and find faults quickly and reliably.

Professional diagnosis

With ZF-TESTMAN

Is your fleet running smoothly? If that is what you are aiming for, you do not need additional delays in the workshop. ZF-TESTMAN tests the functions of all electronically controlled ZF products online via telemetry or laptop, whether the vehicle is moving or stationary. To that end, a notebook equipped with the diagnosis software for commercial vehicles is simply connected to the vehicle electronics system via an interface during the next repair. This way, you always know exactly how your fleet vehicles are running. ZF-TESTMAN vehicle diagnostic system keeps you constantly up to speed with your truck and bus status for effective, targeted troubleshooting.

ZF-TESTMAN obd vehicle diagnostic system

Is your fleet running smoothly? If that is what you are aiming for, you do not need additional delays in the workshop. ZF-TESTMAN tests the functions of all electronically controlled ZF products online via telemetry or laptop, whether the vehicle is moving or stationary. To that end, a notebook equipped with the diagnosis software for commercial vehicles is simply connected to the vehicle electronics system via an interface during the next repair. This way, you always know exactly how your fleet vehicles are running. ZF-TESTMAN vehicle diagnostic system keeps you constantly up to speed with your truck and bus status for effective, targeted troubleshooting.

ZF-TESTMAN obd vehicle diagnostic system

New functions

At a glance

ZF-TESTMAN – new functions

New functions of the current ZF-TESTMAN DPA06 hardware:

Bluetooth interface between DPA06 and laptop makes your work easy and flexible.

Integrated ZF Aftermarket measuring tool: Pressure and temperature measuring technology for checking hydraulics and pneumatics.

GTS – Guided Troubleshooting: GTS enables guided troubleshooting for mechanical components for the first time. It also includes guided instructions for automotive maintenance tasks, such as how to change an oil filter on an AS Tronic 2 transmission.

New functions of the current ZF-TESTMAN DPA06 hardware:

Bluetooth interface between DPA06 and laptop makes your work easy and flexible.

Integrated ZF Aftermarket measuring tool: Pressure and temperature measuring technology for checking hydraulics and pneumatics.

GTS – Guided Troubleshooting: GTS enables guided troubleshooting for mechanical components for the first time. It also includes guided instructions for automotive maintenance tasks, such as how to change an oil filter on an AS Tronic 2 transmission.

ZF-TESTMAN – new functions

ZF-TESTMAN

The advantages

Monitoring of statistical and dynamic measurement data

The monitoring function provides both statistical and dynamic measurement data and enables bus and truck error diagnosis under real conditions during travel, with clear graphics for straightforward data interpretation and accurate conclusions.

Monitoring of statistical and dynamic measurement data

The monitoring function provides both statistical and dynamic measurement data and enables bus and truck error diagnosis under real conditions during travel, with clear graphics for straightforward data interpretation and accurate conclusions.

Reading and clearing the error memory (incl. troubleshooting instructions)

Product error memory readouts provide you with unfiltered data on truck and bus errors. The appropriate circuit diagrams and search guides are also linked to each error, enabling you to implement the correct repair measures quickly and efficiently.

Reading and clearing the error memory (incl. troubleshooting instructions)

Product error memory readouts provide you with unfiltered data on truck and bus errors. The appropriate circuit diagrams and search guides are also linked to each error, enabling you to implement the correct repair measures quickly and efficiently.

Operating data

The products not only save the error codes, but also information regarding chassis application behavior and transmission history, providing valuable indications for troubleshooting and system optimization.

Operating data

The products not only save the error codes, but also information regarding chassis application behavior and transmission history, providing valuable indications for troubleshooting and system optimization.

Copying vehicle data

Vehicle-specific data can be copied and easily transferred 1:1 onto the new control unit when the old one is replaced, eliminating the additional costs of purchasing via third parties and getting trucks and buses back on the road quickly.

Copying vehicle data

Vehicle-specific data can be copied and easily transferred 1:1 onto the new control unit when the old one is replaced, eliminating the additional costs of purchasing via third parties and getting trucks and buses back on the road quickly.

Teaching in products

ZF-TESTMAN enables you to teach in ZF products (e.g., clutches or transmissions).

Teaching in products

ZF-TESTMAN enables you to teach in ZF products (e.g., clutches or transmissions).

Truck and bus configuration

Changes to trucks and buses require subsequent reconfiguration (e.g., transmission configuration after the installation of a stationary/nonstationary power take-off). ZF-TESTMAN makes this a straightforward task.

Truck and bus configuration

Changes to trucks and buses require subsequent reconfiguration (e.g., transmission configuration after the installation of a stationary/nonstationary power take-off). ZF-TESTMAN makes this a straightforward task.

Technical documentation

ZF-TESTMAN comes with all the technical documentation on the maintenance and repair of all our products when installed.

Technical documentation

ZF-TESTMAN comes with all the technical documentation on the maintenance and repair of all our products when installed.

Function locks

Should a product not perform as expected, this may be because certain pre-conditions are missing. The software allows you to query conditions that have not been met under function locks, which in turn determines whether the issue is due to an application error or a defective truck or bus component.

Function locks

Should a product not perform as expected, this may be because certain pre-conditions are missing. The software allows you to query conditions that have not been met under function locks, which in turn determines whether the issue is due to an application error or a defective truck or bus component.

Additional and

Special features

Additional feature: GTS – Guided Troubleshooting

Guided Troubleshooting (GTS) enables systematic fault finding for truck and bus products without diagnosable electronics and also compiles a record of each step you perform.

Additional feature: GTS – Guided Troubleshooting

Guided Troubleshooting (GTS) enables systematic fault finding for truck and bus products without diagnosable electronics and also compiles a record of each step you perform.

Additional feature: ZF Aftermarket measuring tool

The integrated ZF Aftermarket measuring tool and optional pressure and temperature sensors allow you to record and display dynamic signal trends.

Additional feature: ZF Aftermarket measuring tool

The integrated ZF Aftermarket measuring tool and optional pressure and temperature sensors allow you to record and display dynamic signal trends.

Special features for trucks and buses

For some ZF truck and bus products there are special features that support the analysis of complex systems. For example, you can check the functionality of the range selector or more easily find loose connections in wiring harnesses.

Special features for trucks and buses

For some ZF truck and bus products there are special features that support the analysis of complex systems. For example, you can check the functionality of the range selector or more easily find loose connections in wiring harnesses.

Included in the package

Hardware/interface module: DPA06; software DVD incl. one-year license; connection cable set for transmission electronics; laptop connection cable.

Various optional vehicle adaptors are available separately.

ZF-TESTMAN package

Hardware/interface module: DPA06; software DVD incl. one-year license; connection cable set for transmission electronics; laptop connection cable.

Various optional vehicle adaptors are available separately.

ZF-TESTMAN package

ZF-TESTMAN

Product details

Product information

Various editions of the ZF-TESTMAN vehicle diagnostic system are available for trucks and buses. Here are the options for application-optimized solutions you can choose from:

  • ZF-TESTMAN IAM Edition (includes all applications currently available)
  • ZF-TESTMAN CV Edition (includes all applications currently available for buses)
  • ZF-TESTMAN PC Edition (includes all applications currently available for trucks)

Licensing model

Every edition of ZF-TESTMAN comes with a one-year license, which is easy to extend online once you order and receive your software. You can make your license period as long as you wish by adding multiple extensions.

For more information on the general licensing agreement, please see the:

Purchase order

  • ZF-TESTMAN IAM Edition, ZF Aftermarket order number: 6008 208 450
  • ZF-TESTMAN CV Edition, ZF Aftermarket order number: 6008 208 650
  • ZF-TESTMAN PC Edition, ZF Aftermarket order number: 6008 208 850

You can purchase the software exclusively via ZF Aftermarket Service Centers.

Do you have any further questions

About ZF-TESTMAN for trucks and buses?

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