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The Remanufacturing Process

Remanufacturing Process by ZF Aftermarket

Return of Old Parts and Remanufacturing

Remanufacturing at ZF follows a quality-checked and customer-oriented process. Old parts, also called cores, are the basis for remanufacturing. A sustainable cycle can only be created through a functioning core management. The return system for old parts works in four simple steps - convenient, safe and transparent. ZF puts the knowledge and innovative power of original equipment into the industrial refurbishment of old parts. The result: quality you can trust.

Remanufacturing at ZF follows a quality-checked and customer-oriented process. Old parts, also called cores, are the basis for remanufacturing. A sustainable cycle can only be created through a functioning core management. The return system for old parts works in four simple steps - convenient, safe and transparent. ZF puts the knowledge and innovative power of original equipment into the industrial refurbishment of old parts. The result: quality you can trust.

  • Returning old parts in four easy steps

    How to return your old parts:

    1. Exchange and repackaging: It is best to send your old parts back in the original packaging.

    2. Collection: The wholesaler collects the old parts of its customers.

    3. Identification and evaluation: The old parts are viewed and evaluated by trained employees.

    4. Credit and sorting reports: After the parts have been evaluated, the sorting report or the confirmation of credit is promptly available.

    How to return your old parts:

    1. Exchange and repackaging: It is best to send your old parts back in the original packaging.

    2. Collection: The wholesaler collects the old parts of its customers.

    3. Identification and evaluation: The old parts are viewed and evaluated by trained employees.

    4. Credit and sorting reports: After the parts have been evaluated, the sorting report or the confirmation of credit is promptly available.

  • Return of old parts and remanufacturing

    ZF implements these steps in the remanufacturing process:

    1. Acceptance and diagnostic testing

    2. Pre-cleaning

    3. Disassembly and final cleaning

    4. Inspection of the components

    5. Reworking

    6. New parts supply/assembly

    7. Test bench and programming

    8. Painting

    9. Packaging and storage

    ZF implements these steps in the remanufacturing process:

    1. Acceptance and diagnostic testing

    2. Pre-cleaning

    3. Disassembly and final cleaning

    4. Inspection of the components

    5. Reworking

    6. New parts supply/assembly

    7. Test bench and programming

    8. Painting

    9. Packaging and storage

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Highest Quality Standards

First-class quality for gearbox repairs

The remanufacturing program

  • is based on decades of experience
  • follows the production standards from new parts production
  • is based on important manufacturer and material specifications from well-known automobile manufacturers
  • is certified according to ISO 9001 and ISO 14001
  • offers refurbished components and units for cars and commercial vehicles or off-highway vehicles

First-class quality for gearbox repairs

The remanufacturing program

  • is based on decades of experience
  • follows the production standards from new parts production
  • is based on important manufacturer and material specifications from well-known automobile manufacturers
  • is certified according to ISO 9001 and ISO 14001
  • offers refurbished components and units for cars and commercial vehicles or off-highway vehicles

The Workshop and Service Network

Reliability worldwide - with 15 remanufacturing locations around the globe, ZF plays a leading role in the industrial refurbishment of old parts. In Europe, America, Asia and Africa, the remanufacturing program is part of the global network of ZF Aftermarket.

Reliability worldwide - with 15 remanufacturing locations around the globe, ZF plays a leading role in the industrial refurbishment of old parts. In Europe, America, Asia and Africa, the remanufacturing program is part of the global network of ZF Aftermarket.

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  • Moscow

  • Nottingham
  • Wrexham

  • Bielefeld
  • Friedrichshafen
  • Passau
  • Saarbrucken

  • Vernon Hills

  • Brussels

  • Frydlant

  • Shanghai

  • Querétaro

  • São Paulo
  • Sorocaba

  • Johannesburg

Further Information

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More Information

Your Privacy

When you visit any web site, it may store or retrieve information on your browser, mostly in the form of cookies. This information might be about you, your preferences, your device or used to make the site work as you expect it to. The information does not usually identify you directly, but it can give you a more personalized web experience. You can choose not to allow some types of cookies. Click on the different category headings to find out more and change our default settings. However, you should know that blocking some types of cookies may impact your experience on the site and the services we are able to offer.

Technical Mandatory Cookies

These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information.

Analytics Cookies

These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance.